The Alternative to Disc Springs
one-piece, force-certified machine element
Error-free and low cost for assembly and disassembly, lubrication and maintenance
not dissociation into individual plates possible
individual characteristics can be economicallyproduced
cross section can be customized
long life time
process reliability
100% force check at function length
Excluded stacking faults
top level of force and security even at spring break
no wedging items
no fretting o at least fretting minimized
radial stability even without a guide
for short springs positioning is enough; no guidance necessary
also possible in top stainless steel (for long life and static applications)
Typical areas of applications are
tool and workpiece clamping in machine toolbusiness
cable clamp with spring energy store in cable cars
preload and length compensation spring in machining industry
compensation and return spring in conveyortechnology
damper and bump stop in packaging technology
high power switch in electrical engineering
Helical disc spring由兩個相同的扁線壓縮彈簧組成,通過螺旋相互擰緊,來實現(xiàn)與盤式碟簧組相似的截面。連續(xù)的扁線結(jié)構(gòu)避免了沖壓件造成的分子結(jié)構(gòu)破壞,從而增強(qiáng)了組件的耐用性,同時降低了盤式彈簧片錯位、破碎帶來的風(fēng)險。負(fù)荷的增加與螺旋彈簧鋼的彎曲應(yīng)力成正比。我們同樣可以在卷曲過程中實現(xiàn)螺旋碟簧的傾斜纏繞,來展示壓縮彈簧的特點,同時達(dá)到盤式碟簧組的高負(fù)荷特點。
基本優(yōu)勢一覽:
•單一組件設(shè)計,沒有拆分為單獨的片狀, 避免了傳統(tǒng)碟簧組使用過程中錯位的現(xiàn)象;
•裝配和維護(hù)更加易操作、低成本;
•用小的外徑達(dá)到極高的彈簧負(fù)載,彈性磁滯低;
•避免因錯誤的疊加方式或涂油導(dǎo)致的力值錯誤;
•連續(xù)鋼帶結(jié)構(gòu)使性能更持久;
•較高的操作安全性,
•可根據(jù)客戶要求設(shè)計彈簧性能;
•可避免彈簧與導(dǎo)桿或套筒之間的摩擦,允許免導(dǎo)桿運行;
•可適應(yīng)極端的的工作環(huán)境和溫度變化;
•靈活而經(jīng)濟(jì)的生產(chǎn)能力可接受任何數(shù)量的訂購;